FaSTTUBe/Tractive_System_Schematic
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add voltage rating and description

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This commit is contained in:
Johnny Hsu 2025-03-15 21:50:10 +01:00
parent e834ac4891
commit 4f5f877e4d
2 changed files with 47 additions and 30 deletions
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Tractive_System_overview.pdf
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Tractive_System_overview.tex
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@ -24,6 +24,7 @@
\lhead{\large Car 313, 06.03.2025, Rev. 1}
\chead{\large TS Accumulator}
\begin{center}
% TODO: add voltage rating for everything
\begin{circuitikz}[thick]
% HV+ Pfad bis Stecker
\draw[red] (0,0) -- (6,0)
@ -32,11 +33,12 @@
% Precharge
\draw[brown] (2,0)
to [short,*-,color=black] (2,2)
to [thRp, l=PTCEL13R501NxE, color=black, a={$500\Omega$}] (6,2)
to [thRp, color=black, a={$500\Omega$}] (6,2)
to [nos,a={Precharge}, color=black] (8,2)
-- (8.5,2)
to [short,-*,color=black] (8.5,0);
\draw (7,2.75) node[align=left]{Pickering \\ 104-1-A-24/5D};
\draw (7,2.75) node[align=left]{Pickering \\ 104-1-A-24/5D \\ 1kV, 1.5A};
\draw (4,2.75) node[align=left]{PTCEL13R501RxE \\ 800V, 40A=$I_{inrush}$};
% Batterie / AMS
\draw[red] (0,0) -- (0,-1)
to [battery,o-o, color=black] (0,-3) -- (0,-4);
@ -52,19 +54,19 @@
to [voltmeter, l={AMS}, color=black] (2,-9)
-- (0,-9);
\draw[<-] (-0.5,-1) -- (-1.5, -1.5);
\draw(-3,-2) node[align=left]{Maintenance Plugs \\ Molex Sentrality 6.0mm\\ 140A};
\draw(-3,-2) node[align=left]{Maintenance Plugs \\ Molex Sentrality 6.0mm\\ 600V, 140A};
\draw[->] (-1.5,-2.5) -- (-0.5, -3);
\draw[<-] (-0.5,-8) -- (-1.5, -8.5);
\draw(-2.75,-9.25) node[align=left]{TS Accumulator Segment \\ Cell: Molicel INR-21700-P50A \\ Configuration: 16s4p};
% HV- Pfad bis Stecker
\draw[red] (0,-10)
to [fuse,l=$100A$, a={Adler-AE53100620}, color=black] (3,-10)
to [ammeter,a={IVT-300}, color=black] (6,-10)
to [fuse,a={500V, 100A}, l={Adler-AE53100620}, color=black] (3,-10)
to [ammeter,l={IVT-S-300}, a={1kV, 300A},color=black] (6,-10)
to [nos,a={AIR-}, color=black] (8,-10)
to (17,-10) node[iecsocketL, color=black](s1){} ;
% AIR
\draw[<-] (7,-0.5) -- (7, -4);
\draw(7, -5) node[align=left]{AIRs \\ Tyco Electronics LEV100H \\ 150A};
\draw(7, -5) node[align=left]{AIRs \\ Tyco Electronics LEV100H \\ 1kV, 150A};
\draw[->] (7,-6) -- (7, -9.5);
% IMD
\draw[brown] (10,-10)
@ -77,14 +79,14 @@
to [voltmeter,l={to TSAL \& Precharge State Detection},*-*, color=black] (14,0);
% Connector
\draw[<-] (17,-0.5) -- (17, -4);
\draw(17, -5) node[align=left]{TSAC Connector \\ Amphenol ELPA2A03\\ 120A};
\draw(17, -5) node[align=left]{TSAC Connector \\ Amphenol ELPA2A03\\ 850V, 120A};
\draw[->] (17,-6) -- (17, -9.5);
% LEGEND
\draw[red] (0,4) -- ++(1,0);
\draw (1,4) node[right]{$16mm^2$ unshielded - Coroflex - 9-2611 FHLR2GCB2G 16, 220A};
\draw[brown] (0,3.5) -- ++(1,0);
\draw (1,3.5) node[right]{$0.5mm^2$ unshielded - Alphawire 6713, 5A};
\draw[red] (0,5) -- ++(1,0);
\draw (1,5) node[right]{$16mm^2$ unshielded - Coroflex - 9-2611 FHLR2GCB2G 16, 220A};
\draw[brown] (0,4.5) -- ++(1,0);
\draw (1,4.5) node[right]{$0.5mm^2$ unshielded - Alphawire 6713, 5A};
\end{circuitikz}
\end{center}
@ -101,6 +103,9 @@
to (3,0);
\draw[red] (1,-10) node[iecplugR,color=black](s2){}
to (3,-10);
\draw[<-] (1,-0.5) -- (0, -3);
\draw(-0, -5) node[align=left]{TSAC \\ Connector \\ Amphenol \\ ELPA2A16 \\ 850V, 120A};
\draw[->] (0,-7) -- (1, -9.5);
% HV Box
\draw[dashed] (3,2) -- (13,2) -- (13,-12) -- (3,-12) -- (3,2);
\draw(8,2) node[above]{HV-Splitter};
@ -112,43 +117,44 @@
\draw[blue] (3,0)
-- (3.5,0)
to [ammeter,l={to BSPD},color=black] (5.5,0);
\draw (4.5, -1) node[align=left]{LEM HO \\ 100-S-0100};
\draw (4.5, -1) node[align=left]{LEM HO \\ 50-S-0100};
% HVD
\draw[blue] (5.5,0)
to [closed jumper, l={HVD}, color=black] (7.5,0)
-- (12,0);
\draw (6.75, -1) node[align=left]{Hirose \\ EM30MSD-A};
\draw (6.75, -1) node[align=left]{Hirose \\ EM30MSD-A \\ 1500V, 200A};
% Fuse
\draw[teal] (8,0)
\draw[brown] (8,0)
to [short,*-, color=black] ++(0,0)
to [fuse,l={1A},-*, color=black] (8,-9.5);
% Discharge
\draw[brown] (9.5,0)
to [short,*-,color=black] ++(0,0)
to[thRp,l={PTCEL13R251NxE},a={1k$\Omega$}, color=black] (9.5,-5)
to[thRp,a={500$\Omega$}, color=black] (9.5,-5)
to[ncs,l={Discharge}, color=black] (9.5,-10)
to [short,*-,color=black] ++(0,0);
\draw (10.25,-2.5) node[align=left, rotate=-90]{PTCEL13R501RxE \\ 800V, 40A=$I_{inrush}$};
% TSAL
\draw[brown] (11,0)
to [voltmeter,l={TSAL}, color=black] (11,-10);
% TSMPs
\draw[brown] (11,0)
to[R,l={15k$\Omega$, 25W},*-, color=black] (13,-4);
to[R,l={15k$\Omega$, 20W},*-, color=black] (13,-4);
\draw[teal] (13,-4)
to (14,-4) node[bnc, color=black, xscale=-1](s1){\scalebox{-1}[1]{TSMP+}};
\draw[brown] (11,-10)
to [R,l={15k$\Omega$, 25W},*-, color=black] (13,-6);
to [R,l={15k$\Omega$, 20W},*-, color=black] (13,-6);
\draw[teal] (13,-6)
to (14,-6) node[bnc, color=black, xscale=-1](s1){\scalebox{-1}[1]{TSMP+}};
% Inverters
\draw(17.5,-9) node[tdcacshape](il){};
\draw(17.5,-1) node[tdcacshape](ir){};
\draw[orange] let \p1 = (ir.dc1) in (11,0) -- (16.5,0) -- (16.5,\y1) -- (ir.dc1);
\draw[orange] let \p1 = (il.dc1) in (11,0) -- (12,1) -- (15.5,1) -- (15.5,\y1) -- (il.dc1);
\draw[orange] let \p1 = (ir.dc2) in (11,-10) -- (16.5,-10) -- (16.5,\y1) -- (ir.dc2);
\draw[orange] let \p1 = (il.dc2) in (11,-10) -- (12,-11) -- (15.5,-11) -- (15.5,\y1) -- (il.dc2);
\draw[orange] let \p1 = (ir.dc1) in (11,0) -- (16,0) -- (16,\y1) -- (ir.dc1);
\draw[orange] let \p1 = (il.dc1) in (11,0) -- (12,1) -- (15,1) -- (15,\y1) -- (il.dc1);
\draw[orange] let \p1 = (ir.dc2) in (11,-10) -- (16,-10) -- (16,\y1) -- (ir.dc2);
\draw[orange] let \p1 = (il.dc2) in (11,-10) -- (12,-11) -- (15,-11) -- (15,\y1) -- (il.dc2);
\draw[<-] (17.5,-2) -- (17.5, -4);
\draw (17.5,-5) node[align=left]{emDrive \\ H100};
\draw (17.5,-5) node[align=left]{emDrive H100 \\ 450V, 150A\textsubscript{rms}};
\draw[->] (17.5,-6) -- (17.5, -8);
% Motors
\draw(20,-1) node[elmech](motr){M};
@ -158,9 +164,17 @@
\draw[orange] (il.right)
to [multiwire = 3, color=orange] (motl.left);
\draw[<-] (20,-2) -- (20, -4);
\draw (20,-5) node[align=left]{EMRAX \\ 188};
\draw (20,-5) node[align=left]{EMRAX 188 \\ 660V, 100A};
\draw[->] (20,-6) -- (20, -8);
% Comments
\draw (19,-12) node[align=left]{The inverters and motors
\\ are connected through direct screwed
\\ connections using cable lugs. The built-in
\\ overcurrent protection of the inverters
\\ (150A\textsubscript{rms}) is used to protect the wires,
\\ which can handle a continuous current of
\\ 170A};
\draw (8,-12.5) node[align=left]{The cables are routed through cable glands if not specified};
% LEGEND
\draw[red] (0,4) -- ++(1,0);
@ -190,22 +204,25 @@
\draw[dashed] (2,1) -- (14,1) -- (14, -11) -- (2,-11) -- (2,1);
\draw(8,1) node[above]{Charger-Housing};
% Power-supply
\draw[black] (0,-4) to [dcvsource, o-o, align=left, a=Delta Elektronika \\ SM1500-CP-30 \\ 1500V/30A, color=black, label/align=straight] (0,-6);
\draw[black] (0,-4) to [dcvsource, o-o, align=left, a=Delta Elektronika \\ SM1500-CP-30 \\ 1500V/30A output, color=black, label/align=straight] (0,-6);
% Discharge
\draw[brown] (8,0) -- (8,-2)
to [thRp,l={PTCEL13R251NxE},a={1k$\Omega$}, color=black] (8,-5)
to [thRp,a={500$\Omega$}, color=black] (8,-5)
to [ncs,l={Discharge},color=black] (8,-8) -- (8,-10);
\draw (8.75,-3.5) node[align=left, rotate=-90]{PTCEL13R501RxE \\ 800V, 40A=$I_{inrush}$};
% TSMPs
\draw[brown] (8,0) to [R,l={15k$\Omega$, 20W},o-,color=black] (11,-3) -- (14,-3) node[bnc, color=black, xscale=-1](s1){\hspace{-11mm}\scalebox{-1}[1]{TSMP+}};
\draw[brown] (8,-10) to [R,l={15k$\Omega$, 20W},o-,color=black] (11,-7) -- (14,-7) node[bnc, color=black, xscale=-1, yscale=-1](s2){\raisebox{2mm}{\hspace{-10mm}\scalebox{-1}[-1]{TSMP-}}};
\draw[brown] (8,0) to [R,l={15k$\Omega$, 20W},*-,color=black] (11,-3) -- (14,-3) node[bnc, color=black, xscale=-1](s1){\hspace{-11mm}\scalebox{-1}[1]{TSMP+}};
\draw[brown] (8,-10) to [R,l={15k$\Omega$, 20W},*-,color=black] (11,-7) -- (14,-7) node[bnc, color=black, xscale=-1, yscale=-1](s2){\raisebox{2mm}{\hspace{-10mm}\scalebox{-1}[-1]{TSMP-}}};
\draw[<-] (13.75,-3.25) -- (13, -4);
\draw(12.5, -5) node[align=left]{4mm shrouded \\ banana jacks};
\draw[->] (13,-6) -- (13.75, -6.75);
% Connector
\draw[<-] (16,-0.5) -- (16, -4);
\draw(16, -5) node[align=left]{TSAC Connector \\ Amphenol ELPA2A16 \\ 120A};
\draw(16, -5) node[align=left]{TSAC Connector \\ Amphenol ELPA2A16 \\ 850V, 120A};
\draw[->] (16,-6) -- (16, -9.5);
% Comments
\draw (8,-11.5) node[align=left]{The cables are routed through cable glands if not specified};
% LEGEND
\draw[blue] (0,4) -- ++(1,0);