diff --git a/Tractive_System_overview.pdf b/Tractive_System_overview.pdf index a462088..26b2c81 100644 Binary files a/Tractive_System_overview.pdf and b/Tractive_System_overview.pdf differ diff --git a/Tractive_System_overview.tex b/Tractive_System_overview.tex index e5ddd26..1c68071 100644 --- a/Tractive_System_overview.tex +++ b/Tractive_System_overview.tex @@ -24,6 +24,7 @@ \lhead{\large Car 313, 06.03.2025, Rev. 1} \chead{\large TS Accumulator} \begin{center} + % TODO: add voltage rating for everything \begin{circuitikz}[thick] % HV+ Pfad bis Stecker \draw[red] (0,0) -- (6,0) @@ -32,11 +33,12 @@ % Precharge \draw[brown] (2,0) to [short,*-,color=black] (2,2) - to [thRp, l=PTCEL13R501NxE, color=black, a={$500\Omega$}] (6,2) + to [thRp, color=black, a={$500\Omega$}] (6,2) to [nos,a={Precharge}, color=black] (8,2) -- (8.5,2) to [short,-*,color=black] (8.5,0); - \draw (7,2.75) node[align=left]{Pickering \\ 104-1-A-24/5D}; + \draw (7,2.75) node[align=left]{Pickering \\ 104-1-A-24/5D \\ 1kV, 1.5A}; + \draw (4,2.75) node[align=left]{PTCEL13R501RxE \\ 800V, 40A=$I_{inrush}$}; % Batterie / AMS \draw[red] (0,0) -- (0,-1) to [battery,o-o, color=black] (0,-3) -- (0,-4); @@ -52,19 +54,19 @@ to [voltmeter, l={AMS}, color=black] (2,-9) -- (0,-9); \draw[<-] (-0.5,-1) -- (-1.5, -1.5); - \draw(-3,-2) node[align=left]{Maintenance Plugs \\ Molex Sentrality 6.0mm\\ 140A}; + \draw(-3,-2) node[align=left]{Maintenance Plugs \\ Molex Sentrality 6.0mm\\ 600V, 140A}; \draw[->] (-1.5,-2.5) -- (-0.5, -3); \draw[<-] (-0.5,-8) -- (-1.5, -8.5); \draw(-2.75,-9.25) node[align=left]{TS Accumulator Segment \\ Cell: Molicel INR-21700-P50A \\ Configuration: 16s4p}; % HV- Pfad bis Stecker \draw[red] (0,-10) - to [fuse,l=$100A$, a={Adler-AE53100620}, color=black] (3,-10) - to [ammeter,a={IVT-300}, color=black] (6,-10) + to [fuse,a={500V, 100A}, l={Adler-AE53100620}, color=black] (3,-10) + to [ammeter,l={IVT-S-300}, a={1kV, 300A},color=black] (6,-10) to [nos,a={AIR-}, color=black] (8,-10) to (17,-10) node[iecsocketL, color=black](s1){} ; % AIR \draw[<-] (7,-0.5) -- (7, -4); - \draw(7, -5) node[align=left]{AIRs \\ Tyco Electronics LEV100H \\ 150A}; + \draw(7, -5) node[align=left]{AIRs \\ Tyco Electronics LEV100H \\ 1kV, 150A}; \draw[->] (7,-6) -- (7, -9.5); % IMD \draw[brown] (10,-10) @@ -77,14 +79,14 @@ to [voltmeter,l={to TSAL \& Precharge State Detection},*-*, color=black] (14,0); % Connector \draw[<-] (17,-0.5) -- (17, -4); - \draw(17, -5) node[align=left]{TSAC Connector \\ Amphenol ELPA2A03\\ 120A}; + \draw(17, -5) node[align=left]{TSAC Connector \\ Amphenol ELPA2A03\\ 850V, 120A}; \draw[->] (17,-6) -- (17, -9.5); % LEGEND - \draw[red] (0,4) -- ++(1,0); - \draw (1,4) node[right]{$16mm^2$ unshielded - Coroflex - 9-2611 FHLR2GCB2G 16, 220A}; - \draw[brown] (0,3.5) -- ++(1,0); - \draw (1,3.5) node[right]{$0.5mm^2$ unshielded - Alphawire 6713, 5A}; + \draw[red] (0,5) -- ++(1,0); + \draw (1,5) node[right]{$16mm^2$ unshielded - Coroflex - 9-2611 FHLR2GCB2G 16, 220A}; + \draw[brown] (0,4.5) -- ++(1,0); + \draw (1,4.5) node[right]{$0.5mm^2$ unshielded - Alphawire 6713, 5A}; \end{circuitikz} \end{center} @@ -101,6 +103,9 @@ to (3,0); \draw[red] (1,-10) node[iecplugR,color=black](s2){} to (3,-10); + \draw[<-] (1,-0.5) -- (0, -3); + \draw(-0, -5) node[align=left]{TSAC \\ Connector \\ Amphenol \\ ELPA2A16 \\ 850V, 120A}; + \draw[->] (0,-7) -- (1, -9.5); % HV Box \draw[dashed] (3,2) -- (13,2) -- (13,-12) -- (3,-12) -- (3,2); \draw(8,2) node[above]{HV-Splitter}; @@ -112,43 +117,44 @@ \draw[blue] (3,0) -- (3.5,0) to [ammeter,l={to BSPD},color=black] (5.5,0); - \draw (4.5, -1) node[align=left]{LEM HO \\ 100-S-0100}; + \draw (4.5, -1) node[align=left]{LEM HO \\ 50-S-0100}; % HVD \draw[blue] (5.5,0) to [closed jumper, l={HVD}, color=black] (7.5,0) -- (12,0); - \draw (6.75, -1) node[align=left]{Hirose \\ EM30MSD-A}; + \draw (6.75, -1) node[align=left]{Hirose \\ EM30MSD-A \\ 1500V, 200A}; % Fuse - \draw[teal] (8,0) + \draw[brown] (8,0) to [short,*-, color=black] ++(0,0) to [fuse,l={1A},-*, color=black] (8,-9.5); % Discharge \draw[brown] (9.5,0) to [short,*-,color=black] ++(0,0) - to[thRp,l={PTCEL13R251NxE},a={1k$\Omega$}, color=black] (9.5,-5) + to[thRp,a={500$\Omega$}, color=black] (9.5,-5) to[ncs,l={Discharge}, color=black] (9.5,-10) to [short,*-,color=black] ++(0,0); + \draw (10.25,-2.5) node[align=left, rotate=-90]{PTCEL13R501RxE \\ 800V, 40A=$I_{inrush}$}; % TSAL \draw[brown] (11,0) to [voltmeter,l={TSAL}, color=black] (11,-10); % TSMPs \draw[brown] (11,0) - to[R,l={15k$\Omega$, 25W},*-, color=black] (13,-4); + to[R,l={15k$\Omega$, 20W},*-, color=black] (13,-4); \draw[teal] (13,-4) to (14,-4) node[bnc, color=black, xscale=-1](s1){\scalebox{-1}[1]{TSMP+}}; \draw[brown] (11,-10) - to [R,l={15k$\Omega$, 25W},*-, color=black] (13,-6); + to [R,l={15k$\Omega$, 20W},*-, color=black] (13,-6); \draw[teal] (13,-6) to (14,-6) node[bnc, color=black, xscale=-1](s1){\scalebox{-1}[1]{TSMP+}}; % Inverters \draw(17.5,-9) node[tdcacshape](il){}; \draw(17.5,-1) node[tdcacshape](ir){}; - \draw[orange] let \p1 = (ir.dc1) in (11,0) -- (16.5,0) -- (16.5,\y1) -- (ir.dc1); - \draw[orange] let \p1 = (il.dc1) in (11,0) -- (12,1) -- (15.5,1) -- (15.5,\y1) -- (il.dc1); - \draw[orange] let \p1 = (ir.dc2) in (11,-10) -- (16.5,-10) -- (16.5,\y1) -- (ir.dc2); - \draw[orange] let \p1 = (il.dc2) in (11,-10) -- (12,-11) -- (15.5,-11) -- (15.5,\y1) -- (il.dc2); + \draw[orange] let \p1 = (ir.dc1) in (11,0) -- (16,0) -- (16,\y1) -- (ir.dc1); + \draw[orange] let \p1 = (il.dc1) in (11,0) -- (12,1) -- (15,1) -- (15,\y1) -- (il.dc1); + \draw[orange] let \p1 = (ir.dc2) in (11,-10) -- (16,-10) -- (16,\y1) -- (ir.dc2); + \draw[orange] let \p1 = (il.dc2) in (11,-10) -- (12,-11) -- (15,-11) -- (15,\y1) -- (il.dc2); \draw[<-] (17.5,-2) -- (17.5, -4); - \draw (17.5,-5) node[align=left]{emDrive \\ H100}; + \draw (17.5,-5) node[align=left]{emDrive H100 \\ 450V, 150A\textsubscript{rms}}; \draw[->] (17.5,-6) -- (17.5, -8); % Motors \draw(20,-1) node[elmech](motr){M}; @@ -158,9 +164,17 @@ \draw[orange] (il.right) to [multiwire = 3, color=orange] (motl.left); \draw[<-] (20,-2) -- (20, -4); - \draw (20,-5) node[align=left]{EMRAX \\ 188}; + \draw (20,-5) node[align=left]{EMRAX 188 \\ 660V, 100A}; \draw[->] (20,-6) -- (20, -8); - + % Comments + \draw (19,-12) node[align=left]{The inverters and motors + \\ are connected through direct screwed + \\ connections using cable lugs. The built-in + \\ overcurrent protection of the inverters + \\ (150A\textsubscript{rms}) is used to protect the wires, + \\ which can handle a continuous current of + \\ 170A}; + \draw (8,-12.5) node[align=left]{The cables are routed through cable glands if not specified}; % LEGEND \draw[red] (0,4) -- ++(1,0); @@ -190,22 +204,25 @@ \draw[dashed] (2,1) -- (14,1) -- (14, -11) -- (2,-11) -- (2,1); \draw(8,1) node[above]{Charger-Housing}; % Power-supply - \draw[black] (0,-4) to [dcvsource, o-o, align=left, a=Delta Elektronika \\ SM1500-CP-30 \\ 1500V/30A, color=black, label/align=straight] (0,-6); + \draw[black] (0,-4) to [dcvsource, o-o, align=left, a=Delta Elektronika \\ SM1500-CP-30 \\ 1500V/30A output, color=black, label/align=straight] (0,-6); % Discharge \draw[brown] (8,0) -- (8,-2) - to [thRp,l={PTCEL13R251NxE},a={1k$\Omega$}, color=black] (8,-5) + to [thRp,a={500$\Omega$}, color=black] (8,-5) to [ncs,l={Discharge},color=black] (8,-8) -- (8,-10); + \draw (8.75,-3.5) node[align=left, rotate=-90]{PTCEL13R501RxE \\ 800V, 40A=$I_{inrush}$}; % TSMPs - \draw[brown] (8,0) to [R,l={15k$\Omega$, 20W},o-,color=black] (11,-3) -- (14,-3) node[bnc, color=black, xscale=-1](s1){\hspace{-11mm}\scalebox{-1}[1]{TSMP+}}; - \draw[brown] (8,-10) to [R,l={15k$\Omega$, 20W},o-,color=black] (11,-7) -- (14,-7) node[bnc, color=black, xscale=-1, yscale=-1](s2){\raisebox{2mm}{\hspace{-10mm}\scalebox{-1}[-1]{TSMP-}}}; - + \draw[brown] (8,0) to [R,l={15k$\Omega$, 20W},*-,color=black] (11,-3) -- (14,-3) node[bnc, color=black, xscale=-1](s1){\hspace{-11mm}\scalebox{-1}[1]{TSMP+}}; + \draw[brown] (8,-10) to [R,l={15k$\Omega$, 20W},*-,color=black] (11,-7) -- (14,-7) node[bnc, color=black, xscale=-1, yscale=-1](s2){\raisebox{2mm}{\hspace{-10mm}\scalebox{-1}[-1]{TSMP-}}}; \draw[<-] (13.75,-3.25) -- (13, -4); \draw(12.5, -5) node[align=left]{4mm shrouded \\ banana jacks}; \draw[->] (13,-6) -- (13.75, -6.75); % Connector \draw[<-] (16,-0.5) -- (16, -4); - \draw(16, -5) node[align=left]{TSAC Connector \\ Amphenol ELPA2A16 \\ 120A}; + \draw(16, -5) node[align=left]{TSAC Connector \\ Amphenol ELPA2A16 \\ 850V, 120A}; \draw[->] (16,-6) -- (16, -9.5); + % Comments + \draw (8,-11.5) node[align=left]{The cables are routed through cable glands if not specified}; + % LEGEND \draw[blue] (0,4) -- ++(1,0);